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Large Rotary Screw Air Compressors

FM Series, 90 - 132 kW

Nominal Pressure: 5 to 13 bar g

Motor Power: 90 - 132 kW

Volume Flow: 5.26 to 24.79 m3/min

Industry relies on Champion's large screw compressors 24 hours a day, 7 days a week.

The new Champion 90 to 132 kW range has been completely redesigned with changes to all parts of the compressor including the airend, the controller and the cooling system.

Premium Efficiency Airend
The new highly efficient airend delivers the highest quality compressed air at a low rotational speed, to help minimise the unit’s energy consumption and achieve excellent performance. The manufacturing process is using the latest CNC rotor grinding machinery,  coupled with on-line laser technology, in order to maintain precise manufacturing tolerances.

High efficiency cooling system
Thanks to the optimum cooling system, the compressor can work in high ambient temperatures of up to 46°C.

Maximum durability
We maximise service life and durability by eliminating elastomer and thermoplastic pipe and tube in system pressure lines, replacing them with corrosion resistant stainless steel tubing and passive zinc coated carbon steel piping.

general-industrial-1.jpg

Production lines use Champion screw compressors where large volumes of air are required, fixed & variable speed compressors can be sequenced together to precisely match compressor output to production demands, for maximum efficiency

Premium Efficiency Airends

Watch this video to learn more about the production of the airends used in the frame 3 (30 to 45 kW) compressors at the Simmern Centre of Excellence in Germany.


Connecting with the Future

The controller Pilot TS has the possibility to connect with iConn monitoring device. iConn is the smart, proactive real-time monitoring service that delivers in-depth and real-time knowledge on the system to our compressed air users. It enables accurate production planning and total peace-of-mind protection. iConn keeps users informed on performance, at the same time highlighting potential issues before they become a problem.

  • Condition based monitoring
  • Predictive maintenance required
  • Full Air Manufacturing Control Optimisation
  • External data pattern integration
Pilot-TS-compressor-controller.png

iConn remote monitoring option provides compressed air users with in-depth and real-time knowledge about their system.


Compressor Controller Pilot TS Features & functions

  • Home Page – instant overview of the compressor status
  • Real Time Clock – allows pre-setting of compressor starting/stopping
  • Second Pressure Setting
  • Integrated Cooling and Dryer Control
  • Fault History Log – for in-depth analysis
  • Remote Control via Programmable Inputs
  • Auto Restart after Power Failure
  • Optional Base Load Sequencing
  • SD Card – stores several run characteristics
iConn-remote-monitoring-option-for-frame-5.png

Designed for Serviceability

Maintenance personnel welcome the FM series compressor range

Service access is quick and easy with all doors able to be removed in seconds. We’ve also made sure serviceable components including filters are easily accessible and no piping needs to be disconnected to service the separator.

Optimised drive concept
With direct or gear drive coupling, the belt free FM 30-45 Series compressor range not only reduces transmission losses, it improves efficiency and reduces noise. Most importantly,  it delivers greater reliability and reduced maintenance costs.

Energy efficient motor
High efficiency TEFC IE3 electric motors are fitted as standard to the entire FM 30-45 Series screw compressor range, reducing not only power consumption but also CO2 emissions.

Screws-Application.jpg

FM 90 - 132kW Series: Screw Compressors

Oil flooded, Single stage rotary screw compressor, direct drive, star / delta starting

Pressure Range: 7.5 to 13 bar g

Electric motor: 90 to 132kW - IE3

FM-90-to-132kW-compressor-datasheet.png

 

Design Benefits

The new Champion 90 to 132 kW range has been completely redesigned with changes to all parts of the compressor including the airend, the controller and the cooling system.

Premium Efficiency Airend
The new highly efficient airend delivers the highest quality compressed air at a low rotational speed, to help minimise the unit’s energy consumption and achieve excellent performance. The manufacturing process is using the latest CNC rotor grinding machinery,  coupled with on-line laser technology, in order to maintain precise manufacturing tolerances.

High efficiency cooling system
Thanks to the optimum cooling system, the compressor can work in high ambient temperatures of up to 46°C.

Maximum durability
We maximise service life and durability by eliminating elastomer and thermoplastic pipe and tube in system pressure lines, replacing them with corrosion resistant stainless steel tubing and passive zinc coated carbon steel piping.

general-industrial-1.jpg

Production lines use Champion screw compressors where large volumes of air are required, fixed & variable speed compressors can be sequenced together to precisely match compressor output to production demands, for maximum efficiency

Airend Video

Premium Efficiency Airends

Watch this video to learn more about the production of the airends used in the frame 3 (30 to 45 kW) compressors at the Simmern Centre of Excellence in Germany.


Controller

Connecting with the Future

The controller Pilot TS has the possibility to connect with iConn monitoring device. iConn is the smart, proactive real-time monitoring service that delivers in-depth and real-time knowledge on the system to our compressed air users. It enables accurate production planning and total peace-of-mind protection. iConn keeps users informed on performance, at the same time highlighting potential issues before they become a problem.

  • Condition based monitoring
  • Predictive maintenance required
  • Full Air Manufacturing Control Optimisation
  • External data pattern integration
Pilot-TS-compressor-controller.png

iConn remote monitoring option provides compressed air users with in-depth and real-time knowledge about their system.


Compressor Controller Pilot TS Features & functions

  • Home Page – instant overview of the compressor status
  • Real Time Clock – allows pre-setting of compressor starting/stopping
  • Second Pressure Setting
  • Integrated Cooling and Dryer Control
  • Fault History Log – for in-depth analysis
  • Remote Control via Programmable Inputs
  • Auto Restart after Power Failure
  • Optional Base Load Sequencing
  • SD Card – stores several run characteristics
iConn-remote-monitoring-option-for-frame-5.png

Serviceability

Designed for Serviceability

Maintenance personnel welcome the FM series compressor range

Service access is quick and easy with all doors able to be removed in seconds. We’ve also made sure serviceable components including filters are easily accessible and no piping needs to be disconnected to service the separator.

Optimised drive concept
With direct or gear drive coupling, the belt free FM 30-45 Series compressor range not only reduces transmission losses, it improves efficiency and reduces noise. Most importantly,  it delivers greater reliability and reduced maintenance costs.

Energy efficient motor
High efficiency TEFC IE3 electric motors are fitted as standard to the entire FM 30-45 Series screw compressor range, reducing not only power consumption but also CO2 emissions.

Screws-Application.jpg

Technical Data

FM 90 - 132kW Series: Screw Compressors

Oil flooded, Single stage rotary screw compressor, direct drive, star / delta starting

Pressure Range: 7.5 to 13 bar g

Electric motor: 90 to 132kW - IE3

FM-90-to-132kW-compressor-datasheet.png